The bike was good and turned a lot of heads for about a year and then bad luck struck me twice. First the bike seized on me at full throttle like the first seize but there was no serious damage to the pistons or the barrels. Then we diagnosed it and it came down to the fuel line that was too thin. It had to be a 10mm fuel pipe but instead there was a 6mm pipe on. So at full throttle the one carb ran dry because the closest carb to the fuel line used all incoming fuel.
We ordered new base gaskets and someone told us we can use the top gaskets again. This is where the boat sank completely. With our inexperience we trusted these people to know what they are talking about and did it that way. We closed the bike up again and the bike seemed fine until I took it on the highway for the first time about a month later. On my way back home smoke started to come out of the fairings and out underneath the tank. I thought my bike was burning out, I switched off the ignition but the bike was still running and I saw each time I pull in the clutch the motor would Rev to 10 000rpm. I put the bike in 2nd gear and pulled brakes and the bike finally died after about two minutes driving. I had to push the bike home for about 3 blocks. This was when I realized that I never checked my temperature gauge. Well I got home, took the fairings off and there I saw the cause immediately, a water hose had come off and the smoke was from the anti-freeze burning on the exhaust and motor.
I let the bike cool down completely and did a compression test and it was clear we were a bit down on compression. From here we had to order new pistons and rings again together with another set of base gaskets. We didn’t take the tops off so we didn’t have to order top gaskets. Money has been already a problem at this stage because I was still in school and my dad had to pay everything. He managed to get some money in the end and we closed the bike up again. Here is where the second bad luck struck. Three months later the bike blew the top gasket again and we didn’t have any answers anymore. We did everything according to the books and we failed.
We didn’t however stop trying to figure out a way to close the bike up again and went for the sleeve option. This was the biggest mistake we had ever made. Luckily it didn’t cost that much. Port timing was way out so the motor sucked the carbs empty at 9000rpm and was overfueling heavily. We put minds together and decided to not sell the bike but to buy a messed up NSR and use it as spares to fix my bike and then sell off the other spares to make some money back.
After a few months we got an NSR for R5000 and we could start completely rebuilding my NSR.
Next up: Complete engine rebuild
TO BE CONTINUED…….

